Which lubricant to chose PG or PAO?

Which lubricant to chose PG or PAO?
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Which lubricant to choose PG or PAO?

Molyduval lubricants with PG (polyglycol) and PAO (poly-alpha-olefin) bases differ significantly in their chemical composition, lubrication properties, temperature performance, and sealing compatibility. Here’s a comparison:

PG (Polyglycol) Base lubricants (Molyduval Syntholube G 220 for example)

  • Chemical Composition: Made from synthetic polyglycol oils, which offer excellent thermal stability and low friction characteristics.
  • Lubrication Properties: 
  1. High lubricity, particularly in applications involving sliding contacts.
  2. Low tendency for hydrocarbon varnish formation, making them ideal for clean operations.
  • Temperature Performance: 
  1. Good thermal stability up to +150°C to +200°C.
  2. Low pour point ensures good low-temperature performance (-30°C to -50°C).
  • Sealing Properties: 
  1. PG lubricants are polar, which makes them less compatible with some sealing materials (like elastomers) and certain paints.
  2. Tend to absorb water more readily than PAO greases, which may 
  • Applications: Often used in gearboxes, worm gears, and other applications requiring excellent sliding performance and minimal energy loss.

Molyduval Syntholube A 220 - PAO (Poly-Alpha-Olefin) Base oils

  • Chemical Composition: Made from synthetic hydrocarbons, PAOs closely mimic mineral oils but offer improved performance.
  • Lubrication Properties: 
  1. Excellent film strength and stability under high loads.
  2. Generally lower friction coefficients than PG greases in rolling contact applications.
  • Temperature Performance: 
  1. Broad temperature range, typically -50°C to +150°C. Some formulations can exceed this range with proper thickeners.
  2. Lower evaporation rates at high temperatures compared to PG greases.
  • Sealing Properties: 
  1. Chemically inert and compatible with most sealing materials (e.g., nitrile, Viton, EPDM).
  2. Hydrophobic properties improve water resistance and sealing performance in wet environments.
  • Applications: Widely used in bearings, automotive applications, and other environments requiring broad compatibility and balanced performance.

Comparison and Suitability

Property

PG oils

PAO oils

Lubrication PropertiesExcellent for sliding contactsExcellent for rolling contacts
Temperature RangeWider low-temp range, slightly less heat-resistantExcellent heat resistance and broad temp range
Water ResistanceLower (hygroscopic)Higher
Sealing CompatibilityLimited with certain materialsVery high
ApplicationsGears, drivesBearings, automotive, general

Which is Better?

  • For Lubrication Properties: Depends on the application: 
  1. Sliding applications (e.g., gears): PG greases and oils have less friction- better lubrication.
  2. Rolling applications (e.g., bearings): PAO greases and oils.
  • For Temperature Performance: Both perform well in their respective ranges, but PAOs have better seal compatibility and better low temperature properties. 
  • For Sealing Properties: PAO greases are better due to their inertness and water resistance.

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